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Production Tracking — Casting Foundry ERP

Track castings live across moulding, melting, pouring, fettling and finishing with real-time WIP.

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See the whole floor, in real time

A foundry floor is a moving target — moulding, melting, pouring, fettling, finishing — each stage with its own queue and its own problems. Without live tracking, WIP is a mystery, bottlenecks surface too late, and delivery promises are guesses.

This module tracks castings live across every stage: WIP by operation, stage-wise output and rejections, and bottleneck visibility — so supervisors act on the real position, not yesterday’s report.

It connects directly to the rest of your Casting Foundry ERP, and can be extended with AI or mobile apps for field teams.

What the module handles

Live visibility across the foundry

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Moulding & melting
Track moulding and melting output live.
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Pouring & fettling
Follow pouring, knockout and fettling stages.
✨
Finishing
Track shot-blasting, machining and finishing.
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Live WIP
See work-in-progress by stage and job.
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Bottleneck view
Spot where castings are piling up.
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Output & efficiency
Measure stage output, rejections and efficiency.
Our Process

How it works

From moulding to dispatch-ready, tracked live.

✓
1
Mould & melt
Record moulding and melting.
✓
2
Pour
Track pouring output.
✓
3
Knockout & fettle
Follow fettling stage.
✓
4
Finish
Track finishing operations.
✓
5
Watch WIP
See live WIP and bottlenecks.
✓
6
Ready to ship
Confirm dispatch-ready castings.

What it changes for your business

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Real-time floor visibility
Live WIP by stage replaces stale, end-of-day reports.
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Clear bottlenecks fast
Seeing where castings pile up lets supervisors act immediately.
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Reliable delivery dates
Knowing true WIP means promises you can keep.
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Higher throughput
Stage output and efficiency data drive real productivity gains.

Who it is for

Foundries wanting control of the floor:

High-volume foundriesJob-order casting shopsAutomotive casting unitsMulti-stage finishing foundries

Production Tracking — frequently asked questions

Does it show live work-in-progress?

Yes. WIP is tracked by stage and job across moulding, melting, pouring, fettling and finishing, so the floor position is always current rather than a day old.

Can it highlight bottlenecks?

It can. The stage-wise view shows exactly where castings are piling up, so supervisors can act on the constraint instead of discovering it after the fact.

Does it help delivery reliability?

It does. Because true WIP and stage output are visible, delivery promises are based on the real position, making dates far more reliable.

Can it measure stage efficiency?

Yes. Output, rejections and efficiency are measured per stage, giving the data needed to lift throughput across the foundry.

See Production Tracking in your Casting Foundry ERP

See Production Tracking give you live control of the floor — book a demo across your foundry stages.

Request a Demo →