🏭

Batch Production — Building Material ERP

Produce cement, tiles, blocks and aggregates by batch — with recipes, mix control and accurate output costing.

Request a Demo →

Every mix, every batch, under control

Building-material production is recipe-driven and unforgiving. A mix that drifts on cement, sand or additive ratio shows up later as weak strength or rejected loads — and if you cannot tie output back to the exact batch, you cannot find the cause.

This module runs production as controlled batches: define the recipe, record the actual mix and quantities, capture output and rejections, and cost each batch — so quality and cost are known per run, not estimated at month-end.

It connects directly to the rest of your Building Material ERP, and can be extended with AI or mobile apps for field teams.

What the module handles

From recipe to costed output

📋
Recipes & mix design
Define mix designs and recipes for each product and grade.
⚖️
Actual consumption
Record real material consumed against the recipe for every batch.
🧱
Output & rejections
Capture good output and rejects per batch and grade.
🔗
Batch genealogy
Tie finished stock back to the batch and raw lots used.
🏭
Shop-floor recording
Log production stages and quantities as they happen.
💰
Batch costing
Roll material, power and labour into a true cost per batch.
Our Process

How it works

From mix design to a costed, traceable batch.

✓
1
Set recipe
Define mix design and grade.
✓
2
Issue material
Release raw materials to the batch.
✓
3
Run batch
Produce and record actual mix.
✓
4
Capture output
Log good output and rejects.
✓
5
Trace batch
Link output to raw lots.
✓
6
Cost batch
Roll up true cost per batch.

What it changes for your business

🎯
Consistent quality
Recipe control and actual-vs-planned mix keep strength and grade consistent.
💰
True cost per batch
Material, power and labour land on each batch, so costing is real.
🔗
Full traceability
Every load traces back to its batch and raw lots if a query arises.
📉
Less waste
Actual consumption tracking exposes overuse and mix losses.

Who it is for

Building-material producers running recipes at scale:

Cement & RMC plantsTile & block makersAggregate & crusher unitsPrecast & AAC producers

Batch Production — frequently asked questions

Does it handle recipe or mix-design based production?

Yes. Each product and grade has a defined mix design, and every batch records actual consumption against it, so drift is caught and quality stays consistent.

Can it cost each batch accurately?

It can. Material, power and labour are rolled into each batch, giving a true cost per run and per grade rather than a period average.

Is finished stock traceable to its batch?

Yes. Output is tied to the batch and the raw lots consumed, so any load can be traced back if a strength or quality question comes up.

Does it capture rejections and waste?

It does. Good output and rejects are recorded per batch, and actual-versus-recipe consumption exposes overuse, helping cut waste.

See Batch Production in your Building Material ERP

See Batch Production control your mixes and batch costs — book a demo with your products and grades in mind.

Request a Demo →