Metal processing ERP · Heat and material tracking

Every bar, coil and piece, traced back to its heat

Capture the heat number at melt or receipt and carry it through casting, rolling, cutting and dispatch. Chemistry is checked against the grade, the mill test certificate goes out with the truck, and any piece can be traced in seconds.

  • Heat → piecefull genealogy
  • EN 10204 3.1style MTCs
  • Grade checkson every heat
🔥MeltHeat H24-1187
🧱Cast6 billets
⚙️Roll18 bars
✂️Cut54 pieces
🚚Dispatch3 orders
HeatH24-1187
GradeIS 2062 E250
Chemistry✓ In spec
Secondsto trace a piece to its heat and MTC
0pieces shipped without a heat number
1–3%yield gain is a common first-year goal
100%of heats checked against the grade
Heat genealogy

One heat, every place it went

Heat H24-1187 is cast into six billets, rolled and cut, and shipped on three orders. Hover a billet to follow it through. Example data.

HeatBilletsOrders
Chemistry check

Is this heat in spec for the grade?

The bars show each element's allowed range in blue and the heat's actual value as a marker. Change the grade to recheck. Spec values are simplified examples; use your standard's current edition.

Mill test certificate · H24-1187PASS
C
0.19%—
Mn
1.12%—
Si
0.28%—
S
0.021%—
P
0.024%—

Ladle analysis, % by weight. Mechanical tests (yield, tensile, elongation) appear on the full MTC.

3.0 mOrder SO-5521
2.4 mOrder SO-5530
1.8 mOrder SO-5544
0.8 mRemnant

8 m bar from heat H24-1187 · every cut piece and the remnant keep the heat number

Cutting and remnants

Nothing loses its heat number

When a bar is cut for orders, each piece and the leftover remnant keep the heat number. Remnants are offered first for the next job that fits.

Yield calculator

Where does your metal go?

Enter input tonnes and typical losses. See good output, tonnes lost and what that loss is worth. Rough estimate only.

Good
Yield—
Tonnes lost—
Value of loss—
Track yield by heat
Connects to your tools

Lab, scales and machines

Shop floor and lab equipment joined up with finance through our API integration work.

  • SpectrometersChemistry straight from the lab
  • Weighbridges and scalesActual weights by heat
  • Furnace and caster PLCsHeat start and end data
  • Marking machinesHeat numbers on pieces
  • Tally Prime and SAPStock value to the books
  • Customer portalsMTCs with every ASN
  • Barcode and RFIDPiece and bundle tags
  • Power BIYield and quality dashboards
Implementation

Live in about 6 weeks

With a pilot line from heat to dispatch before every line switches over.

  1. Week 1MapGrades, specs, routes and marking
  2. Week 2Set upHeat capture, MTC format and holds
  3. Week 3ConnectLab, scales and marking machines
  4. Week 4–5PilotOne line, heat to dispatch
  5. Week 6Go liveAll lines and training
FAQ

Heat and material tracking questions

Answers for plant heads, QA and dispatch teams.

What is a heat number?

A heat number identifies one melt of steel or metal from a furnace. Everything cast and rolled from that melt shares the same chemistry, so the heat number links any finished piece back to its chemical and mechanical test results.

What is heat and material tracking in an ERP?

It records the heat number at melt or receipt and carries it through casting, rolling, cutting and dispatch, so every bar, plate, coil or piece can be traced to its heat, and every heat to the customers who received it.

What is a mill test certificate (MTC)?

An MTC, often to EN 10204 type 3.1, states the heat number, grade, chemistry and mechanical properties of the material supplied. The ERP generates or attaches the MTC and sends it with the dispatch.

How does the ERP check chemistry against the grade?

Each grade has minimum and maximum values for elements such as carbon, manganese, sulphur and phosphorus. Lab or spectrometer results are compared automatically, and out-of-spec heats go on hold.

Can it track remnants and offcuts?

Yes. When a bar or plate is cut, the leftover is saved as a remnant with its heat number and size, and suggested first for the next suitable job.

How is yield calculated?

Yield is good output weight divided by input weight. The ERP records losses such as scale, crop ends and rejections by heat and route, so you can see where metal is lost.

Does it work for traders and service centres?

Yes. Heat numbers and MTCs from mills are captured at receipt, and carried through slitting, cutting and dispatch to your customers.

Which standards does it help with?

Customer and project specs such as IS 2062, EN 10025, ASTM grades, EN 10204 certificates and ISO 9001 traceability. Your quality team still owns the specs and approvals.

How long does setup take?

About 6 weeks, including a pilot line from heat to dispatch.

Get In Touch

Ready to trace every piece to its heat?

Tell us what you melt, roll or process, your grades and how you track heats and MTCs today. We reply within 4 business hours and can demo with your own heat data.

⏰
Response TimeWithin 4 business hours (your timezone)
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