Metal processing ERP · Shop floor control
See every machine running, idle or down, which work order and heat it is on, and how much it has made this shift. Operators log output and stops on simple tablets, OEE updates by itself, and breakdowns reach maintenance in seconds.
Green is running, amber idle, red down. Click a tile to see what is happening. The board refreshes as statuses change. Example plant.
Click any machine for detail.
Set availability, performance and quality. See your OEE, how far it is from 85%, and what the lost output is worth per month. Rough estimate.
Work orders on each machine across the shift. The line shows the current time. Hover a block for detail. Example morning shift.
Every stop has a reason. Hover a reason to see its share. Here roll changes and breakdowns cause half the lost time. Example week.
Operators start the job, scan the heat, log output, report stops and close the shift. Large buttons and local languages make it quick to learn.
Nine connected features. Each links to the related part of the ERP.
Not sure how much time your plant loses each shift? Take the free 5-minute ERP audit.
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PLCs, scales and finance joined up through our API integration work.
With a two-week pilot on one line, so operators and supervisors are confident first.
Shop floor data feeds heats, costing, scrap and quality.
Answers for owners, plant heads and supervisors.
It tracks what is happening on the plant floor in real time: which machine is running, which work order and heat it is on, how much good output and scrap it makes, and why it stops. Supervisors manage by facts instead of end-of-shift reports.
Overall Equipment Effectiveness = Availability × Performance × Quality. Availability is run time over planned time, performance is actual speed over ideal speed, and quality is good output over total output. Many plants find their OEE is lower than they assumed.
From PLC or sensor signals where available, or from operators tapping start and stop on a tablet. Both can work together.
A way to signal problems on the floor at once. When a machine stops, lights, TV screens and phone alerts tell maintenance and supervisors, with a timer running until it is fixed.
Yes. Tablet screens use large buttons, pictures and local languages, with only the steps each operator needs.
Yes. Each piece or bundle produced is recorded against its heat, feeding traceability and mill test certificates.
Every stop gets a reason and a duration. Ranking them shows the few causes behind most lost time, such as roll changes or waiting for material, so you can attack those first.
Breakdowns raise maintenance jobs automatically, and preventive maintenance can be planned by hours run or tonnes produced.
About 6 weeks, including a two-week pilot on one line.
Tell us your machines, shifts and how you track output and downtime today. We reply within 4 business hours and can demo with your own lines.