♻️ Metal processing ERP · Scrap management

Every kilo of scrap counted, credited and put back to work

Book scrap where it happens, by type, reason and heat. Keep the yard in order bin by bin, remelt or sell at the best rate, credit the value back to cost, and see which causes to fix first so there is less scrap next month.

  • At sourcescrap booking
  • Remelt or sellbest option shown
  • Paretotop causes first
Scrap today0 kg
Credit value₹0
Top causeCrop ends
🎯20–30%of scrap often comes from the top one or two causes
⚖️Every kgweighed and linked to its heat and line
💰Best rateremelt versus sell compared live
Where scrap goes

From the line to the furnace or the buyer

Scrap from each stage flows to remelt, sale or reusable remnant stock. Line width shows the share. Example plant.

Scrap yard

Every bin, every grade, live

Bin levels update as scrap is booked. When a bin passes 85%, the ERP suggests a remelt charge or a sale. Hover a bin for detail. Example yard.

82%
Heavy meltHMS 1
54%
TurningsBorings
91%
OffcutsCrop ends
36%
Rejected piecesOff-spec
63%
Mill scaleOxide
34%Crop ends
22%Cobbles
14%Wrong length
11%Surface defects
9%Size out
6%Handling damage
4%Other

Bars = share of scrap by reason · line = running total · example month

Scrap by reason

Fix the few causes behind most scrap

A Pareto chart ranks causes from biggest to smallest. Here, crop ends and cobbles make up over half of all scrap, so that is where to start.

Scrap value

What is your scrap worth each month?

Set monthly tonnes for each type. See the sale value, the remelt saving and which option pays more. Rates are examples; use your own.

Sell all—
Remelt all—

—

Recover more from my scrap
Scrap sale

From yard to truck in five steps

Each sale is weighed, graded, priced, invoiced and released with a gate pass, with stock updated at every step.

  1. ⚖️WeighGross and tare on the weighbridge
  2. 🔍GradeType and grade checked, photos taken
  3. 🏷️PriceRate from the buyer contract or market
  4. 🧾InvoiceGST invoice and e-way bill
  5. 🚪Gate passTruck released, stock updated
Who it is for

Anyone who cuts, melts or machines metal

See the ERP pages for each type of business.

Connects to your tools

Scales, sensors and your books

Weights and sales flow into stock and accounts through our API integration work.

  • WeighbridgesScrap in and out by truck
  • Bin scales and sensorsLive bin levels
  • Radiation monitorsBought scrap checked
  • Tally Prime and SAPScrap sales and credits
  • GST e-invoice and e-way billCompliant scrap sales
  • Shop floor tabletsScrap booked at source
  • Market price feedsScrap rates
  • Power BIScrap dashboards
Implementation

Live in about 5 weeks

Starting with one line booking scrap at source.

  1. Week 1MapScrap types, grades, reasons and bins
  2. Week 2Set upBooking points, rates and buyer contracts
  3. Week 3ConnectWeighbridges and bin scales
  4. Week 4PilotOne line booking scrap at source
  5. Week 5Go liveAll lines, yard and sales
FAQ

Scrap management questions

Answers for owners, plant heads and stores teams.

What is scrap management in a metal ERP?

It records every kilo of scrap where it is made, with type, reason and heat, keeps track of it in the yard, and decides whether to remelt or sell it. Scrap value is credited back to product cost, and reports show what causes scrap so it can be reduced.

What types of scrap are tracked?

Typical types are heavy melting scrap, turnings and borings, crop ends and offcuts, rejected pieces, mill scale and dross. You set your own types and grades.

Should we remelt scrap or sell it?

It depends on your process, the scrap grade and market rates. Own clean scrap is often remelted; mixed or low grades may earn more when sold. The ERP compares both options using current rates.

How is scrap credited to cost?

Scrap weight from each batch or heat is valued at the scrap rate and subtracted from that batch's cost, so cost per tonne reflects what is recovered.

What is a scrap Pareto analysis?

A chart that ranks scrap reasons from biggest to smallest. It usually shows that a few reasons cause most scrap, so the team can fix those first.

Does it handle scrap sales and GST?

Yes. Buyer contracts, weighing, grading, rates, GST invoices, e-way bills and gate passes are handled in one flow.

Can it track bought scrap too?

Yes. Purchased scrap is graded, weighed and checked, for example for radiation or moisture, before it enters the yard.

Can offcuts be reused instead of scrapped?

Yes. Usable offcuts are saved as remnants with size and heat number, and suggested for future jobs before new stock is cut.

How long does setup take?

About 5 weeks, including connecting weighbridges and a pilot line.

Get In Touch

Ready to turn scrap into recovered value?

Tell us how much scrap you make, what types, and whether you remelt or sell it. We reply within 4 business hours and can demo with your own scrap data.

⏰
Response TimeWithin 4 business hours (your timezone)
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