BOM in spreadsheets
Engineering changes never reach purchasing on time.
Fixed with: Multi-level BOM with revisions and ECOs
Multi-level BOMs, shortages, SMT production, test yield, serial traceability, warranty and solar installation projects in one system, built for EPC companies, module and inverter makers and electronics manufacturers.
Engineering, purchasing, production, testing, installation and service share the same item and serial data.
Each one stops a build, delays a site or costs a warranty claim. Each one has a fix.
Engineering changes never reach purchasing on time.
One missing part stops a whole build.
A field failure cannot be traced to a reel or lot.
Claims are checked against invoices by hand.
Solar site progress lives in chats and photos.
Set system size and per-watt costs to see the project price and expected yearly generation. Figures are illustrative; your ERP uses your real price lists and BOQs.
Yearly yield is kWh generated per kWp installed; it depends on location and tilt.
Multi-level BOMs show what each assembly needs, which parts have approved alternates, and where long lead times or shortages will hit. Sample inverter BOM.
Every station records pass and fail. First-pass yield for the line is the product of each station's yield. Sample data.
Six stations at 97.9% to 99.8% each still multiply to 94.6%. The ERP shows which station loses the most boards.
Scan a unit's serial to see the line, boards, component reels, supplier lots and test results behind it. Sample lookup.
Each card opens a detailed module page.
Last 100 warranty claims, by outcome (sample)
Warranty runs from the invoice or installation date of each serial. Claims move through repair, replacement or credit, and failure reasons feed back to engineering.
Each project tracks its BOQ, material issues, site progress, photos and commissioning. Sample projects.
Line data, test results and site updates flow in without manual entry.
A typical rollout with a pilot line or pilot project before full go-live.
Typical improvement targets we plan against, not guarantees.
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ERP for neighbouring industries and the services that complete your system.
Straight answers to what manufacturers and EPC companies ask us most.
An ERP for businesses that build or install electronic and solar products. It manages multi-level BOMs, purchasing against shortages, SMT and assembly production, test results, serial traceability, warranty and RMA, and solar installation projects alongside sales, inventory and accounts.
Yes. BOMs can have any number of levels, approved alternate parts and revisions. Engineering change orders update purchasing and production from a set effective date.
Each finished unit gets a serial number. The ERP links it to the PCBAs, component reels, lot and date codes, suppliers and test results used to build it, so one lookup shows its full history.
Yes. Results from AOI, ICT, functional test and burn-in are recorded per station, giving first-pass yield, defect Pareto and rework history by product and line.
Yes. Each project carries its survey, design, bill of quantities, approvals, material issues, site progress, commissioning and handover documents, with costs tracked against the quote.
Warranty starts from the invoice or installation date for each serial. Claims are checked automatically, then moved through an RMA flow of repair, replacement or credit.
Yes, where the machines export data. We also use simple scanning at each station when direct links are not possible.
Typically about 10 to 12 weeks for one factory or EPC business, including BOMs, production, serials, warranty, projects, training and a pilot.
Tell us what you want to build, your products, plants and current tools. We reply within 4 business hours with honest advice.