Moulds fail without warning
Shot counts are kept on paper, so maintenance happens after a breakdown.
Fixed with: Shot-life tracking with maintenance due alerts
Moulds and shot life, machine scheduling, compound recipes, resin lots, regrind and scrap, OEE and per-part costing in one system, built for injection moulders, extruders and rubber product makers.
Each one is invisible on paper and obvious in the ERP.
Shot counts are kept on paper, so maintenance happens after a breakdown.
Small slowdowns quietly cut daily output.
Nobody knows how much material is lost or reused.
Rubber recipes and mixing records live in notebooks.
Part prices ignore resin swings and machine rates.
A sample 28 mm cap. Adjust resin price, cycle time and cavities to see cost per part and per 1,000. Figures are illustrative.
Assumes 2.4 g part + 0.4 g runner per cavity and a machine rate of ₹900/hour (converted to your currency).
OEE multiplies availability, performance and quality. Move the sliders to see how small losses compound. World-class is often quoted around 85%.
Each card opens a detailed module page.
Shot counts update automatically. Moulds near their maintenance limit turn amber so you service them before they fail. Sample data.
Recipes in parts per hundred rubber (phr) are versioned and scaled to each mixing batch, with test results recorded against the batch. Change the batch size to see weights update.
Runners and rejects are weighed, granulated and returned as regrind within the limit you set for each product. What cannot be reused is valued and sold.
Shots, weights and downtime reasons flow in without manual entry.
A typical single-plant rollout with a pilot cell before full go-live.
Typical improvement targets we plan against, not guarantees.
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ERP for neighbouring industries and the services that complete your system.
Straight answers to what moulders and rubber processors ask us most.
An ERP built for moulders, extruders and rubber processors: it manages moulds and shot life, machine scheduling, compound recipes, resin lots, regrind and scrap, OEE and per-part costing alongside purchasing, sales, inventory and accounts.
Yes. Shot counts come from machines or production bookings. Each mould has a rated life and maintenance interval, and the ERP alerts you before maintenance is due or the mould nears end of life.
Part cost combines resin cost per part (part plus runner weight, adjusted for regrind), machine hour rate divided by parts per hour (from cycle time and cavities), and overheads. Quotes update as resin prices change.
Yes. OEE = availability × performance × quality, calculated per machine, mould, shift and day from run time, downtime reasons, cycle times and rejects.
Yes. Recipes in parts per hundred rubber (phr) are versioned, scaled to batch size, and every mixing batch is recorded with its test results such as hardness and rheometer data.
Runners, rejects and purge are weighed, granulated and returned as regrind with a maximum mix ratio per product. Scrap that cannot be reused is valued and sold.
Yes, we connect machine PLCs or use simple counters and shop-floor tablets, depending on your machines.
Typically about 8 to 11 weeks for a single plant, including moulds, recipes, machine links, training and a pilot cell.
Tell us what you want to build, your products, plants and current tools. We reply within 4 business hours with honest advice.