🔗 Plastics and rubber ERP · Batch and lot control
Every lot of resin, masterbatch, additive and regrind is held until it passes, used first in first out, and scanned into the batch it goes into. Boxes and pallets carry the batch, so one search shows every product and customer a material lot reached.
The search types a supplier lot and the ERP lists every batch, box count and customer. In real use, it takes seconds. Example data.
4 batches · 146 boxes · 3 customers
New lots move from quarantine to testing, then released or rejected. Counts show today's lots in each state. Example plant.
Silo levels and lots update as material is delivered and used. The ERP records exactly when each silo moves to its next lot. Hover a silo for detail.
Every box label holds the batch and key material lots, with a code anyone can scan. Hover a field to see why it matters.
Each field links the box back to its materials and its shift.
Enter how often customers ask for traceability, how long a trace takes today and what a recall would cost. See the yearly difference with lot control. Rough estimate.
Nine connected features. Each links to the related part of the ERP.
Could you trace a resin lot to every customer today? Check with the free 5-minute ERP audit.
Take the free auditBook a demoSee the ERP pages for each type of business.
Floor devices and finance joined up through our API integration work.
Ending with a mock trace on live data, so you know it works.
Lots link compounds, moulding, regrind and quality.
Answers for owners, QA heads and stores teams.
It records which lots of resin, masterbatch, additives and regrind went into each production batch, and which boxes, pallets and customers received that batch. If a material lot is suspect, you can find every affected product at once.
Usage varies, but typically a lot is a quantity of incoming material from a supplier, and a batch is a production run made from one or more lots. The ERP links them both ways.
New material lots arrive on hold. They can only be used after QC checks pass, such as melt flow index, moisture or a supplier COA review. Failed lots are rejected or returned.
Silo deliveries are recorded by lot and level. The ERP assumes first in, first out and records when the silo moves to the next lot, so batches made during the change link to both lots.
Yes. Each product can have a maximum regrind percentage. Regrind lots are tracked like any other material and the limit is checked when the batch is issued.
Usually the item, batch number, key material lots, quantity, date and shift, with a barcode or QR code. GS1 formats are supported for customers who need them.
With scanning at each step, the list of batches, boxes and customers for any material lot is ready in seconds.
Traceability records support ISO 9001, IATF 16949 and ISO 13485 requirements. Certification still depends on your full quality system.
About 5 weeks, ending with a mock trace on live data.
Tell us what you make, which customers ask for traceability and how you track lots today. We reply within 4 business hours and can demo with your own products.