⚙️ Plastics and rubber ERP · OEE tracking
Live status for every moulding machine, extruder and press. Every stop gets a reason, every cycle is checked against standard, and every reject is counted. OEE by machine, mould and shift, with lost time shown in money.
Enter one machine's shift. See availability, performance, quality and OEE, plus the money lost each month at your machine rate. Figures are your inputs, not ours.
Each bar removes one loss from planned time. Blue hits availability, amber performance, red quality. Hover a bar. Example month.
Status refreshes as signals arrive. Hover a machine for its OEE. Example floor.
Darker cells mean higher OEE. Night shifts and Saturdays often show the gap. Hover a cell. Example week.
Share of lost minutes by reason. Mould changes lead, which points to quick changeover work. Example month.
Nine connected features. Each links to the related part of the ERP.
Not sure what OEE your plant runs at today? The free 5-minute ERP audit is a good start.
Take the free auditBook a demoSee the ERP pages for each type of business.
Signals and systems joined up through our API integration work.
Three machines first, then the whole floor.
OEE links moulding, moulds, scrap and maintenance.
Answers for owners, plant heads and maintenance.
OEE (Overall Equipment Effectiveness) shows how much of planned production time is truly productive. It is Availability × Performance × Quality. 100% means only good parts, as fast as possible, with no stops.
Availability is run time divided by planned time. Performance is ideal cycle time × total parts divided by run time. Quality is good parts divided by total parts. Multiply the three.
Many plants start between 45% and 65% once they measure honestly. 85% is often called world class, but realistic targets depend on mould changes and product mix.
Breakdowns and setups reduce availability; minor stops and slow cycles reduce performance; start-up and production rejects reduce quality.
No. Newer machines can share data over Euromap or OPC UA. Older machines can use a simple counter and status sensor, or operators can log on a tablet.
When a machine stops, the operator picks a reason on the tablet. Long stops without a reason are flagged to the supervisor.
Yes. Every count and stop is tied to the job, mould and product running at that time, so you can compare moulds and products.
Yes. Extrusion uses metres or kg per hour against a standard rate; rubber presses use cure cycles and cavities.
About 5 weeks, including connecting signals and a three-machine pilot.
Tell us how many machines you run and how you track downtime today. We reply within 4 business hours and can demo with your own data.