Fabric over-ordered or short
Consumption is guessed per style, so rolls pile up or the cut stops.
Fixed with: Marker-based consumption and roll-level stock
Style costing, size and colour matrix, fabric by roll and shade, cutting and stitching WIP, line efficiency, quality and export documents in one system for mills, garment manufacturers and exporters.
From yarn purchase to the shipping container, each stage hands its data to the next. No retyping, no lost bundles.
Each one costs money every season. Each one has a fix in the ERP.
A sample denim jacket. Change fabric price, consumption, CMT and wastage to see FOB cost per piece and order value. Figures are illustrative.
Assumes ₹95 of trims per piece and 18% for overheads and margin (converted to your currency).
Set the order total and the ERP splits it by colour share and size ratio 1:2:3:3:2:1. These quantities flow to cutting, packing lists and cartons.
Each card opens a detailed module page.
Bundles are scanned at each stage, so WIP is always known. Sample PO of 2,400 pieces, part-way through production.
Rolls are received with lot, shade, width and inspection results. Low rolls are flagged for reorder, and shades are never mixed in one lay. Sample data.
Documents are built from the order, packing and QC data already in the system, so nothing is typed twice.
Marker data, scans and buyer orders flow in without manual entry.
A typical single-factory rollout with a pilot line before full go-live.
Typical improvement targets we plan against, not guarantees.
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ERP for neighbouring industries and the services that complete your system.
Straight answers to what mills and garment exporters ask us most.
An ERP built for apparel and textile businesses. It handles styles and tech packs, size and colour matrices, fabric and trims inventory by roll and lot, cutting, stitching and finishing WIP, quality, and export documentation, alongside purchasing, sales, inventory and accounts.
A style cost adds fabric (consumption per piece × price, plus wastage), trims and accessories, CMT (cut, make and trim) or in-house labour, washing or printing, overheads and margin. The ERP keeps versions per buyer and updates when fabric prices change.
Yes. Each style has sizes, colourways and ratios. Order quantities are entered once and split into SKU-level quantities for cutting, packing and shipment.
Yes. Every roll is received with lot, shade, width, GSM and inspection results. Rolls are issued to lay plans so pieces from different shades are not mixed.
Yes. Cut pieces are bundled with barcodes. Each stage scans bundles in and out, so you see WIP, line output and efficiency by hour.
Yes. Commercial invoices, packing lists, certificates of origin and shipment details are produced from the order and packing data, so nothing is retyped.
Yes, we import marker lengths and consumption from common CAD tools, or capture them manually if you do not use CAD.
Typically about 10 to 12 weeks for one factory, including styles, store, cutting and line tracking, export documents, training and a pilot line.
Tell us what you want to build, your products, plants and current tools. We reply within 4 business hours with honest advice.