✂️ Textile and garments ERP · Cutting and stitching

From cutting table to packed carton, bundle by bundle

Plan lays from orders, cut with less waste and tag every bundle with a barcode. Operators scan as they sew, so you see hourly output, line efficiency, bottlenecks and defects without a single paper report.

  • Bundlebarcode tickets
  • Hourlyefficiency
  • SAMbased targets
Plies0
Bundles today0
Line 3 efficiency0%
1 scanper operation per bundle
Every houroutput and efficiency by line
DHUdefects tracked to the operation
Bundle journey

How a bundle moves through the floor

Each step is a scan, so WIP is always known. Hover a step.

  1. Cut planOrder split into lays by size ratio
  2. Lay and cutPlies, marker and fabric used
  3. BundlesBarcode ticket per bundle
  4. SewingEach operation scanned
  5. Inline QCDefects by operation
  6. Finish and packIron, tag and carton
Line efficiency

How efficient is your sewing line?

Enter one line's day. See efficiency, target at 100%, and labour cost per garment. Use your own figures.

—Efficiency
Target at 100%—
Labour cost per piece—
Track this hour by hour
Line balancing

Find the bottleneck, then fix it

Bars show minutes per piece for each operation with one operator each. The line moves at the speed of the slowest. Press balance to add helpers where needed. Example polo shirt.

Line pace
1.10Collar attach
0.95Sleeve attach
1.30Side seam
0.85Placket
0.70Hem
0.90Button and hole
0.45Label
0.60Trim and check

Output per hour: —

Hourly board

Efficiency hour by hour

What supervisors see on the line screen. Dips show breaks, style changes or missing operators. Hover an hour. Example day.

62%8–9
78%9–10
85%10–11
88%11–12
81%12–1
74%2–3
83%3–4
79%4–5
Connects to your tools

From CAD to payroll

Floor devices and finance joined up through our API integration work.

  • Barcode and RFIDBundle tickets and scans
  • CAD and marker toolsMarker length and efficiency
  • Auto cuttersCut job files
  • Sewing tabletsOperator scans
  • Attendance devicesOperators present per line
  • PayrollPiece-rate wages
  • Tally Prime and SAPWIP and costing
  • Power BILine dashboards
Implementation

Live in about 5 weeks

One table and one line first, then the whole floor.

  1. Week 1MapStyles, operations and SAM
  2. Week 2Set upCut plans and bundle tickets
  3. Week 3ConnectScanners, tablets and attendance
  4. Week 4PilotOne cutting table and one line
  5. Week 5Go liveAll lines and the first efficiency review
FAQ

Cutting and stitching questions

Answers for owners, production heads and IEs.

What does a cutting and stitching ERP do?

It plans cutting from orders, tracks every lay and bundle, and follows each bundle through sewing operations to packing. You see output, efficiency, quality and WIP by line and hour.

What is SAM in garments?

SAM (Standard Allowed Minutes) is the time a trained operator should take for an operation or a whole garment. It is the base for targets, efficiency and costing.

How is line efficiency calculated?

Efficiency = (pieces produced × garment SAM) ÷ (operators × minutes worked) × 100. The ERP calculates it every hour from bundle scans.

What is line balancing?

Placing operators so each operation keeps pace with the line target. Slow operations get extra operators or helpers so they don't hold up the line.

What is a bundle ticket?

A barcode label on a bundle of cut pieces showing style, size, colour, shade and quantity. Operators scan it as they finish their operation.

How is marker efficiency measured?

It is the area of pattern pieces divided by the area of fabric in the marker. Higher efficiency means less fabric waste per garment.

Can it calculate piece-rate wages?

Yes. Scanned operations per operator feed piece-rate pay with rates per operation, and link to payroll.

What is DHU?

Defects per hundred units, a common quality measure. The ERP records defects by operation and shows DHU by line and operator.

How long does setup take?

About 5 weeks, including operation bulletins and a one-line pilot.

Get In Touch

Ready to balance every sewing line?

Tell us how many cutting tables and sewing lines you run. We reply within 4 business hours and can demo with your own data.

⏰
Response TimeWithin 4 business hours (your timezone)
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