Engineering ERP · Engineer-to-order module

Engineer-to-order ERP that keeps the margin you quoted

Every machine you build is a one-off. The design changes, the BOM grows and cost moves every week. TECHTARN ETO ERP ties estimate, quote, design, buying, production and billing to one live job, so you see what each change costs before it eats your profit.

  • 1live record per job
  • 8–10weeks to go live
  • 9modules joined up
DrawingETO-2417-GA
RevisionA
Job cost₹18.4 L
Margin22%
Where ETO fits

Not every manufacturer designs to order

The further right you go, the more of the lead time is engineering, and the less a standard ERP can cope. Pick a model to compare.

EngineeringBuyingBuilding

Engineer-to-order: Designed for each order, BOM grows as you go. Typical: special machines, plants, structures.

One job, many overlaps

The ETO job runs in parallel, not in a line

Buying starts before design ends, and billing runs all the way through. The ERP keeps every bar on one timeline, tied to the same job number.

Week 0481216
Enquiry and site survey
Estimate and quote
Concept and GA drawings
Detailed engineering
Long-lead buying
Fabrication and assembly
Testing and FAT
Dispatch and install
Milestone billing

Example 16-week special-machine job. Bars overlap because ETO teams engineer, buy and build at the same time.

Evolving BOM

Watch the BOM grow, revision by revision

An ETO BOM starts as a budget and fills in as engineering finishes. Each revision shows what changed and what it did to cost, so nothing slips through.

Rev A: budget BOM used for the quote.

Job 2417 · Bill of materials2 lines
  • Main frame weldmentRev A
  • Drive assemblyRev A
  • Gearbox 15 kWRev B
  • Hydraulic power packRev B
  • Control panel with PLCRev C
  • Safety guardingRev C
Engineering change orders

Every change gets a price before it gets built

Without a change process, extra work is quietly absorbed. With it, the cost and delay are worked out, approved by the customer and billed.

1Change raisedCustomer asks for a bigger hopper
2Impact worked out+₹1.6 L material and labour · +6 days
3Customer approvesVariation order signed in the portal
4BOM and plan updatedRev C released, POs adjusted
5Billed as variationAdded to the next milestone invoice
Where margin goes

From 22% quoted to 11% earned

A typical pattern we see in ETO firms running on spreadsheets. Each step down is money that an ERP makes visible and recoverable.

22%Quoted margin
-4.5%Unbilled change orders
-3%Rework from old drawings
-2%Expediting late items
-1.5%Idle shop hours
11%Actual margin

Illustrative figures based on common ETO cost leaks, not a specific client. Use the calculator below with your own numbers.

Margin leak calculator

How much is slipping on your jobs?

Move the sliders to match your business. This is an estimate to start a conversation, not a promise.

Lost each year—
Recoverable each year—
Margin after recovery—
Get a detailed estimate for my jobs
Long-lead buying

Order critical parts before the design is frozen

The ERP compares each item's lead time with when the shop needs it, and flags anything that must be ordered now to hold the delivery date.

Job 2417 · long-lead watchNeed-by: week 9
  • Gearbox 15 kWSEW11 wk leadLate: order now
  • PLC and HMISiemens9 wk leadOrder this week
  • Hydraulic cylindersLocal vendor6 wk leadOn track
  • Plate 40 mm IS 2062SAIL stockist3 wk leadOn track
  • Bearings and sealsSKF dealer2 wk leadOn track
Connects to your tools

Keep CAD, accounts and portals in sync

Bring BOMs in from CAD, post invoices to your accounts and give site teams a mobile app, through our API integration work.

  • SolidWorksBOM from CAD
  • AutoCAD and InventorDrawing revisions
  • PLM and PDMPart masters
  • Tally and Zoho BooksAccounts
  • SAP and DynamicsGroup finance
  • GST e-invoiceCompliance
  • Excel and CSVOld estimates
  • Mobile appSite and shop teams
Implementation

Live in 8 to 10 weeks

We prove it on one of your real jobs before going live across the company.

  1. Week 1–2DiscoverMap your quote-to-cash flow on two recent jobs
  2. Week 3–5ConfigureEstimates, BOM rules, approvals and billing milestones
  3. Week 6–7MigrateItems, vendors, open jobs and past estimates
  4. Week 8PilotRun one live job end to end
  5. Week 9–10Go liveTraining, handover and first margin review

Not ready for a demo yet? Check how ready your business is for ERP first.

Take the free ERP auditTalk to an ETO consultant
FAQ

Engineer-to-order ERP questions

Straight answers for owners, project managers and finance heads in engineering firms.

What is engineer-to-order (ETO) manufacturing?

ETO means each product is designed for a specific customer order. Engineering, the bill of materials and the cost are created during the order, not before it, which is why ETO firms need ERP that handles changing designs.

How is ETO different from make-to-order?

Make-to-order builds a fixed design after an order arrives. Engineer-to-order includes the design work too, so the BOM is incomplete at the start and keeps changing as engineering progresses.

Can I buy long-lead items before the design is final?

Yes. You can raise purchase orders from the early or budget BOM for critical items such as gearboxes, PLCs or special steel, and track their need-by dates against the project schedule.

How are engineering changes handled?

Each change is raised as an engineering change order with the cost and schedule impact worked out. It can be sent to the customer for approval and billed as a variation, so changes are charged instead of absorbed.

Does it connect with SolidWorks or AutoCAD?

Yes. We can import BOMs from SolidWorks, Inventor or AutoCAD exports, or connect to your PDM or PLM so part masters and drawing revisions stay in sync.

Can it do milestone and progress billing with retention?

Yes. Bill advances, drawing approval, dispatch and commissioning milestones or a percentage of completion, with retention and GST-compliant invoices.

How long does an ETO ERP implementation take?

A typical rollout takes 8 to 10 weeks: discovery, configuration, data migration, a pilot on one live job and go-live. Larger multi-plant setups take longer.

Will it work with Tally or our existing accounts?

Yes. It can post to Tally, Zoho Books, SAP or Dynamics, so finance keeps its books while projects run in the ERP.

Do you serve companies outside India?

Yes. We work with engineering firms in India, the UAE, the UK, the USA, Australia and Fiji, with multi-currency quotes and local tax setups.

Get In Touch

Ready to protect every job margin?

Tell us what you build, how you quote today and where margin slips. We reply within 4 business hours and can show a demo on your own job data.

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